This course is designed to provide participants with an introductory overview of APQP/PPAP, FMEA, SPC and MSA methodologies. Participants will learn the intent of the core tools, linkages to ISO/TS 16949 and general requirements of the automotive core tool manuals. This one-day overview course is an overview course only, not an implementation course, such as AIAG’s course offerings of implementing each of these reference manuals.
Length: 1 day Prerequisites: Knowledge of Automotive Requirements recommended
Learning Objectives
Participant groups will:
- APQP – Develop reports showing the intent, inputs/outputs (alternative – how to audit), and linkages to the ISO/TS 16949 technical Standard
- PPAP – Identify requirements and linkages to APQP (where do PPAP submission requirements come from in the APQP process?)
- FMEA – Review DFMEA and PFMEA, define terminology, methodology and intents of the FMEA manual. Review both FMEA forms column by column as a group; focus on methods to reduce severity, occurrence and detection
- SPC – Report on key points, define terminology and identify linkages to ISO/TS 16949
- MSA – Define terminology and report on different aspects of MSA. Conduct question and answer on Phase 1 and Phase 2 studies
Plexus Learning Model
Learning is maximized through participation. That is why Plexus training avoids lecture-based teaching and focuses on group activities, case studies and hands-on applications. Learn by doing.
Who Should Attend
- Anyone involved in the implementation of ISO/TS 16949
- Quality Managers and team leaders
- Third-party auditors of ISO/TS 16949
- Representatives from key functional groups involved in an organization’s quality management system
Instructors
Plexus Master Trainers. Plexus Master Trainers train and evaluate:
- ISO 9001:2008, ISO/TS 16949:2009, AS9100, ISO 14001:2004 Environmental Management Systems, FSSC 22000:2005 Food Safety, ISO 9001:2008 for Healthcare and ISO 13485:2003 for Medical Devices.
- Plexus trains 3rd party auditors and wrote the materials used to certify all of them

